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Fully continuous waste tyre to fuel oil recycling plant is a kind of high efficiency pyrolysis plant developed by Doing Group on the basis of intermittent pyrolysis plant(batch pyrolysis plant). In order to better meet the needs of customers, the fully continuous waste tyre to fuel oil recycling plant adopts PLC control system, can continuously feed, continuously discharge slag, is a continuous operation of pyrolysis production line. Both in terms of operating costs and efficiency to meet the requirements of customers.
Fully continuous waste tyre to fuel oil recycling plant
Now I will mainly introduce fully continuous waste tyre to fuel oil recycling plant.
Working process of fully continuous waste tyre to fuel oil recycling plant:
1. Tyre pretreatment
Waste tyre through the steel wire drawing machine to pull out the steel wire in the waste tyre, and then put the tyre into the tyre crusher. After the treatment of the tyre crusher, the tyres are processed into 3-5 cm pieces.
2. Feeding
Shredded tyres are fed into the reaction system of fully continuous waste tyre to fuel oil recycling plant by an auto-feeder. The entire feeding process is sealed. Fully continuous waste tyre to fuel oil recycling plant using PLC control system, with high degree of automation, feeding no longer need manual operation.
3. Continuous pyrolysis
The pyrolysis process is controlled by PLC, PLC system accurately calculates the reaction time
which can ensure that shredded tyres is fully cracked.
4. Cooling
The pyrolyzed oil gas passes through the circulating water cooling system and becomes liquid oil.
5. Oil product collection
Liquid oil is collected into the tank. No fireworks around the oil tank.
6. Discharge carbon black
After the reaction, carbon black will be automatically discharged from the other end by a unique slag discharge system.
The principles of pyrolysis technology
Unique advantage of DOING fully continuous waste tyre to fuel oil recycling plant:
1. Accurate calculation system can ensure that the waste tyre is fully cracked to improve the oil yield. And the pyrolysis reactors and condensors of DOING continuous waste tyre pyrolysis recycling plant are well designed to achieve the high oil yield.
2. Continuous feeding, continuous slag discharge, having very high production efficiency.
3. PLC control system can save manpower and achieve the intelligent control of the whole continuous tyre pyrolysis process.
4. Single plant has large processing capacity and takes up less space.
5. It is equipped with mutiple stages of environment protection devices to improve the environmental protection standard. It can meet different countries' EIA standards, even EU countries.
Fully continuous waste tyre to fuel oil recycling plant installed
The final products of fully continuous waste tyre to fuel oil recycling plant can be used in all aspects of life:
1. Pyrolysis oil: mainly used in steel mills, boiler heating, heavy oil power generation, cement plants, etc. A further application is that it can be refined into diesel fuel through DOING’s waste oil distillation plant.
2. Carbon black: mainly used for pressing ball combustion and refined grinding. Among them refined grinding powder can be used to manufacture new tires, rubber soles, pigments and so on.
3. Steel wire: sold as scrap or remelting.
4. Uncondensable gas: it can be recycled to heat pyrolysis reactor directly or stored for other heating use.
The uses of final products from fully continuous waste tyre to fuel oil recycling plant
The configuration and structure of the fully continuous waste tyre to fuel oil recycling plant indicate that it is suitable for large and medium-sized refineries. On this scale DOING's fully continuous waste tyre to fuel oil recycling plant can play its greater advantages, continuous production, efficient operation.
