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As the name suggests, pyrolysis plant is a mechanical equipment that works according to the principle of pyrolysis technology. At present, it is popular to use pyrolysis plant to treat some wastes, such as waste tires, waste plastics, oil sludge, etc., so as to realize the regeneration and utilization of resources.
Pyrolysis plant
Principle of pyrolysis plant
Under the condition of high temperature without oxygen, the large molecules in waste tires, waste plastics and oil sludge will break into small molecules of oil gas, which will form liquid oil after condensation.Components of pyrolysis plantPyrolysis plant is mainly composed of pyrolysis reactor, condensing system, oil tank, tail gas cleaning and odor removal system, control cabinet, carbon black discharge device, smoke cleaning system, desulfurization & purification tower, etc.
Components of pyrolysis plant
The main working process of pyrolysis plant
Feeding-Heating –Cooling-Slagging
Working process of pyrolysis plant
Main final products from pyrolysis plant
For example, if your material is waste tires, the final products include 40%-45% pyrolysis oil, 30% carbon black, 15% steel wires and 10%-15% light gas according to the 100% weight of the tire. If your raw material is waste plastic, the final products are pyrolysis oil and carbon black and the exact ratio depends on the type of plastics. If it is oil sludge then the proportion of products depends on the specific composition of the oil sludge.
Main final product of pyrolysis plant
The obtained pyrolysis oil is a kind of very good heating fuel, with 10592.48Kcal/kg heating value, which is much higher than that of coal. It has a good market in different countries. The pyrolysis oil is widely used in boiler factory, cement factory, steel factory, brick factory, glass factory, heavy oil power plant，warm supply center and so on. In addition, pyrolysis oil can also be refined to diesel by distillation plant.
Pyrolysis oil applications
The calorific value of carbon black is similar to that of coal. There are about 7000Kcal/kg, which can be sold as a substitute for coalMost of the exhaust gas will be directly sent to the heating system of the pyrolysis reactor through the pipeline as fuel after burning.
Technical parameters of our pyrolysis plant
The daily processing capacity of our pyrolysis plant can be 1/5/10/12/15 tons. The following table shows the technical parameters of our main models of pyrolysis plant. If you want smaller pyrolysis plant, we can also customized it for you.
| No. | Items | Contents | ||
| 1 | Equipment type | DY-1-6 | DY-1-10 | DY-1-12 |
| 2 | Raw material | Waste tire | Waste tire | Waste tire |
| 3 | Structural form | Horizontal rotation | Horizontal rotation | Horizontal rotation |
| 4 | 24-hour Capacity | 6 ton | 10 ton | 12 ton |
| 5 | Oil yield | 2.7-3.3ton | 4.5 -5.5ton | 4.8 -6.6ton |
| 6 | Operating pressure | Normal | Normal | Normal |
| 7 | Material of pyrolysis Reactor | Q245R | Q245R | Q245R |
| 8 | Thickness of pyrolysis Reactor | 16mm | 16mm | 16mm |
| 9 | Rotate speed of pyrolysis Reactor | 0.4turn/minute | 0.4turn/minute | 0.4turn/minute |
| 10 | Total power | 15KW | 15KW | 15KW |
| 11 | Mode of cooling | Water cooling | Water cooling | Water cooling |
| 12 | Cooling area of condenser | 100sqm | 100sqm | 100sqm |
| 13 | Kind of transmission | Internal gear drive | Internal gear drive | Internal gear drive |
| 14 | Noise dB(A) | ≤85 | ≤85 | ≤85 |
| 15 | Size of Reactor(D×L) | 2200×6000 | 2600×6600 | 2800×6600 |
| 16 | Working form | Intermittent operation | Intermittent operation | Intermittent operation |
| 17 | Delivery time | 20days | 20days | 20days |
| 18 | Weight | 27T | 32T | 35T |
Environmental protection
Pollution comes mainly from the fuel used to heat the pyrolysis reactor, as well as some of the polluting gases produced when pyrolyze tires and plastics, for which we have specially designed flue gas desulfurization devices and exhaust deodorant devices to ensure that the emission meets standards when running. You can see below that our pyrolysis plant has passed ISO certification and CE- certification. So, don't worry about the environmental protection of the pyrolysis plant.
ISO certification and CE- certification
At present, DOING company have manufactured this for over 10 years. We have sold this machine to over 60 countries. The following picture is a case picture of our installation in some countries.
Pyrolysis plant project cases in some countries
If you are interested in our pyrolysis plant and want to consult this machine, just leave us the message or call us directly, our professional project manager will contact you.
