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The pyrolysis plants provide a sustainable solution for oil sludge treatment and management in Malaysia. Not only can it alleviate Malaysia's environmental problems, but it can also realize the recycling and reuse of waste oil sludge and bring economic benefits. Therefore, there are more and more investors who want to start an oil sludge treatment pyrolysis project in Malaysia.
Pyrolysis is a thermal decomposition process that converts organic materials oil sludge into useful products such as fuel oil, carbon black and gas.
DOING oil sludge pyrolysis plants
A pyrolysis plant for oil sludge treatment typically involves the following steps:
?Feeding: The oil sludge can be fed into the pyrolysis reactor by the auto feeders or the hydraulic feeder.
?Heating: The oil sludge is heated in pyrolysis reactor (an oxygen-free environment).
?Pyrolysis: High temperatures cause the oil sludge to break down into its constituent elements, producing oil-gas and carbon black.
?Separation: The oil-gas are separated into fuel oil and noncondensable gas by the condensation techniques. The DOING condensation system is multiple, and the carefully designed by DOING engineers team, the internal structure is unique, which can increase oil production rate and thereby increase profits.
?Collect & Treatment of By-products: The fuel oil can be collected and directly sold to industrial factories. And gas can be heated for the pyrolysis reactor, while the carbon black can be pressed into balls and used as solid fuel or for other applications.
DOING pyrolysis plant manufacturer supplies different types of oil sludge pyrolysis plant, which can manage and treat all forms of oily sludge, such as crude oil or refined oil mixed with slurry or other media.
DOING batch & semi-continuous oil sludge pyrolysis plants
1. Batch type oil sludge pyrolysis plant---100kg-20tons
This type of pyrolysis plant has a relatively low initial investment, and the energy consumption is low, the later operation cost is not high. Batch type oil sludge pyrolysis plant can treat 1 furnace of sludge in 1 day.
2. Semi-continuous type oil sludge pyrolysis plant---10-20tons
This type of pyrolysis plant has a relatively larger processing capacity and higher efficiency, which can treat three furnaces of oil sludge in two days.
The project cases of DOING pyrolysis plants
DOING has installed many projects in Malaysia. Not only in East Malaysia, but also in West Malaysia. We even cooperated with the government to set up the pyrolysis plant. For example, recently in 2022 and 2023, we have some project cases near Malaysian ports. Our client has established a semi-continuous oil sludge pyrolysis plant there, not only to obtain the raw material conveniently, but also to clean the land and perform other functions after the oil is extracted.
If you're planning to start an oil sludge pyrolysis business in Malaysia, please contact us. We will supply you with a perfect pyrolysis solution.
