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Tire pyrolysis is a process that involves the decomposition of used tires like car tyres, rubber tyres, rubber materials, OTR, bicycle tyres, etc. into valuable products such as pyrolysis oil, carbon black, and steel wire. The equipment required for tire pyrolysis typically includes:
1. Tire to Rubber powder Processing machine/Tire Shredder: It is necessary to shred the tires into smaller pieces, facilitating the subsequent processing steps if you adopt the fully continuous tire pyrolysis plant. But it is unnecessary for batch tire pyrolysis plant.
Tire to rubber powder processing machine
2. Auto-feeding equipment: it can send the waste tyres into reactor more efficiently, it makes the whole thing twice the result with half the effort.
3. Pyrolysis Reactor: The pyrolysis reactor is the main component equipment of the tire pyrolysis plant. It is a sealed chamber or vessel where the waste tires are heated in the absence of oxygen. This process converts the tires into oil gas.
Tire pyrolysis plant reactor design advantages
4. Heating System: The heating system is responsible for providing the necessary heat to the pyrolysis reactor. It can use different heat sources, such as direct or indirect heating methods, including burners, LPG, syn-gas/pyrolysis oil generated in the pyrolysis process, wood, coal, etc.
DOING tire pyrolysis plant equipment design details
5. Condensation System: The condensation system is used to cool down the oil gas into liquid pyrolysis oil. DOING tire pyrolysis plant's condensation system adopts professional industrial condensers that help in improving the oil yield.
6. Oil/Water Separation System: This system is used to separate the pyrolysis oil from water and other impurities.
7. Carbon Black Discharge System: Carbon black, a valuable byproduct of tire pyrolysis, needs to be collected and discharged from the pyrolysis reactor. This equipment usually includes a screw conveyor or an automatic carbon black discharging mechanism.
Tire pyrolysis carbon black discharing system
8. Gas Cleaning System: The gas generated during the tire pyrolysis process needs to be cleaned to remove impurities and pollutants before being released into the atmosphere to meet standard emission.
9. Steel Wire Recovery System: A steel wire recovery system is employed to separate and collect the steel wires from the shredded tires for recycling or further processing.
10. PLC Control System: A tire pyrolysis plant can be equipped with a PLC control system to monitor and regulate the various parameters of the process, such as temperature, pressure, and feeding rate. The control system ensures safe and efficient operation of the equipment.
PLC control system of tire pyrolysis plant
It's important to note that the specific equipment and configuration may vary depending on the scale and technology used in the tire pyrolysis plant. The above list provides a general overview of the key components typically found in a tire pyrolysis system.
Just feel free to contact Henan Doing Company and share with us your requirements, and our project manager can make a good solution for the tire pyrolysis plant configurations and offer the equipment at favorable factory prices.
