Tel/WhatsApp
0086-135 2669 2320
Waste tyre recycling disposal pyrolysis plant
Waste tyre recycling disposal pyrolysis plant from Doing Group is extracting oil from tyres, It is also called as tyre pyrolysis plant,the waste tyre recycling disposal pyrolysis plant with free of harmful chemicals in process, and without pollution on soil, water and air, end Products from Waste tyre recycling disposal pyrolysis plant is fuel oil ,carbon black and steel wire.
Waste tyre recycling disposal pyrolysis plant working principle
Waste tyre recycling disposal pyrolysis plant working process
1. Use auto-feeder to feed the waste tyres into reactor automatically, seal the feeding inlet door tightly.
2. Heat the reactor by burning the following fuel material: coal, wood, natural gas, or fuel oil in the combustion system. The reactor will be heated slowly, when the temperature reaches around 250 degree Celsius, the oil gas will be formed.
3. After processed by DOING waste tyre pyrolysis to oil machine, the oil gas will go to the cooling system to be liquefied. The gas which cannot be liquefied under normal pressure will be designed to go back to combustion system through safety device instead of the fuel material to burn the reactor, which is environmental friendly and can save you much energy.
4. After finishing oil collecting, the temperature of reactor will be down, while, carbon black can be discharged automatically at the same time.
5. When the temperature falls down to 100 degree Celsius, workers can open the door of reactor to discharge the steel wire.
Waste tyre recycling disposal pyrolysis plant technology data
Technical parameter of Waste tyre recycling disposal pyrolysis plant | ||||
No. | Items | Contents | ||
1 | Equipment type | DY-1-6 | DY-1-8 | DY-1-10 |
2 | Raw material | Waste plastic | Waste plastic | Waste plastic |
3 | Structural form | Horizontal rotation | Horizontal rotation | Horizontal rotation |
4 | 24-hour Capacity | 6 ton | 8 ton | 10 ton |
5 | Oil yield | 2.7-3.3ton | 3.6 -4.4ton | 4.5 -5.5ton |
6 | Operating pressure | Normal | Normal | Normal |
7 | Material of pyrolysis Reactor | Q245R | Q245R | Q245R |
8 | Thickness of pyrolysis Reactor | 16mm | 16mm | 16mm |
9 | Rotate speed of pyrolysis Reactor | 0.4turn/minute | 0.4turn/minute | 0.4turn/minute |
10 | Total power | 19KW | 19KW | 19KW |
11 | Mode of cooling | Water cooling | Water cooling | Water cooling |
12 | Cooling area of condenser | 100sqm | 100sqm | 100sqm |
13 | Kind of transmission | Internal gear drive | Internal gear drive | Internal gear drive |
14 | Noise dB(A) | ≤85 | ≤85 | ≤85 |
15 | Size of Reactor(D×L) | 2200×6000 | 2200×6600 | 2600×6600 |
16 | Working form | Intermittent operation | Intermittent operation | Intermittent operation |
17 | Delivery time | 20days | 20days | 20days |
18 | Weight | 27T | 30T | 35T |
Prepared by customer about waste tyre recycling disposal pyrolysis plant | ||
No. | Item | Consumption |
1 | Coal(for choice) | 500kg/day |
2 | Wood(for choice) | 800kg/day |
3 | Natural gas(for choice) | 100-150kg/day |
4 | Oil(for choice) | 300-350kg/day |
5 | Electricity | 244kwh/day |
6 | Water(recycled) | 60? /month |
7 | Total power | 19kw |
8 | Land area | 35m*15m |
Waste tyre recycling disposal pyrolysis plant advantage
100% recycling of tyre wastage is achieved (No churn left after the process)
No chemical ingredients are used in process (environment friendly)
During and after the process; no soil, water or air pollution is observed.
Creates economically valuable products out of wastage tyres (These are an industrial product that have a good market value and demand
The most cost-effective wastage tyre recycling technology in the world.
Raw material (wastage tyre) is cheap and easy to provide. These are the by-products of tyre production.
Each recycled ton of tyres preserves 10 tons of CO2 that is a major green house gas.
The process can be applied to all rubber based materials.
The system creates an alternate source of energy to replace petroleum products and natural gas.
System gives the opportunity to governments and local administrations to deal with the wastage tyre problem to a great extent.
The process of Pyrolysis has duration of 4 to 12 hours, depending on the quantity and size of tyre (car tyre, truck tyre, etc.). During the process different vacuum values are applied in pre-determined temperatures and in different phases. Different gases are obtained and the condensed gas is stored as a fuel-oil in tanks
Waste tyre recycling disposal pyrolysis plant final product
Waste tyre recycling disposal pyrolysis plant final product
Pyrolysis oil :- 40 to 45%
Carbon black:- 30 to 35%
Steel Wire:- 10 to 15% ( Depend on Type Of Tyre being use )
Pyrolysis Gas:- About 10 %
