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Waste tyre oil extraction machine can conver waste tyre into fuel. The raw material of waste tyre oil extraction machine can be waste tyre, waste plastic, waste rubber and so on. After pyrolysis of waste tyre oil extraction machine, we can get fuel oil, carbon black, steel wire and exhaust gas.
Waste tyre oil extraction machine
Waste tyre oil extraction machine working process
1. Put raw materials into reactor by auto-feeder, then heat the reactor with any one of the following fuel materials: coal, wood, natural gas, oil. Do not stop heating the reactor, when the temperature reaches nearly 250 degree Celsius, waste tyres will be transferred to oil gas.
2. The oil gas will be cooled by condenser into liquid oil and then collected by oil tank. Then, the exhaust gas which can not be cooled in normal pressure will be recycled to heat the pyrolysis reactor. In this way, you can not only saving energy, but also protecting environment.
3. Smoke produced by processing the tyres will be disposed by dual desulfurization and dusting removal device which can make the smoke emission achieve national standard.
4. After you get oil, the temperature will be low, at this time, carbon black will be discharged automatically.
Last, when the temperature falls to 100 degree Celsius, worker could put steel wire hook to reactor to take steel wire out. After all these steps, you can start another batch.
Waste tyre oil extraction machine working process
Unique advanatges of waste tyre oil extraction machine
1. Safety
We have designed some safe devices such as the pressure gauge, alarming ring, safety valve, at the same time we have the anti-back fire device which can avoid the fire back into the reactor.
2. Environment protection
If you come to visit our company to see the running plant, you cannot even see the vapor because we have the dust removal device and dust removal pool.
3. Energy saving
Our anti-back fire device can collect the exhaust gases which can be fuels after the oil is out so is very convenient and you can save the energy. In addition, we have the catalyst
chamber which can reduce the temperature of the catalytic prolysis of the tires and plastics. So you can save lot's of energy. Except this ,we have vacuum device which let the reactor be negative pressure that can saves reaction time and energy.
4. High degree of automatic
We have many automatically devices such as: auto-feeder, carbon black elevator, oil pumping automatic, reducing pressure automatic, etc.
Full set waste tyre oil extraction machine
Waste tyre oil extraction machine tech data
| Technical parameter of waste tyre oil extraction machine | ||||
| No. | Items | Contents | ||
| 1 | Equipment type | DY-1-6 | DY-1-10 | DY-1-12 |
| 2 | Raw material | Waste tyre | Waste tyre | Waste tyre |
| 3 | Structural form | Horizontal rotation | Horizontal rotation | Horizontal rotation |
| 4 | 24-hour Capacity | 6 ton | 8 ton | 10 ton |
| 5 | Oil yield | 2.7-3.3ton | 3.6 -4.4ton | 4.5 -5.5ton |
| 6 | Operating pressure | Normal | Normal | Normal |
| 7 | Material of pyrolysis Reactor | Q245R | Q245R | Q245R |
| 8 | Thickness of pyrolysis Reactor | 16mm | 16mm | 16mm |
| 9 | Rotate speed of pyrolysis Reactor | 0.4turn/minute | 0.4turn/minute | 0.4turn/minute |
| 10 | Total power | 15KW | 15KW | 15KW |
| 11 | Mode of cooling | Water cooling | Water cooling | Water cooling |
| 12 | Cooling area of condenser | 100sqm | 100sqm | 100sqm |
| 13 | Kind of transmission | Internal gear drive | Internal gear drive | Internal gear drive |
| 14 | Noise dB(A) | ≤85 | ≤85 | ≤85 |
| 15 | Size of Reactor(D×L) | 2200×6000 | 2600×6600 | 2600×6600 |
| 16 | Working form | Intermittent operation | Intermittent operation | Intermittent operation |
| 17 | Delivery time | 20days | 20days | 20days |
| 18 | Weight | 27T | 32T | 35T |
Prepared by customer about waste tyre oil extraction machine
| No. | Item | Consumption |
| 1 | Coal(for choice) | 500kg/day |
| 2 | Wood(for choice) | 800kg/day |
| 3 | Natural gas(for choice) | 100-150kg/day |
| 4 | Oil(for choice) | 300-350kg/day |
| 5 | Electricity | 244kwh/day |
| 6 | Water(recycled) | 60? /month |
| 7 | Total power | 19kw |
| 8 | Land area | 35m*15m |
Waste tyre oil extraction machine final products and their applications
1. Fuel Oil (40% to 45%)
The main application of oil products produced by our waste tyre oil extraction machine is the fuel oil that is wide used for industrial and commercial purposes, such as power plant factory, glass factory, cement factory, ceramic fatory, etc.
2. Carbon Black(30% to 35%)
The second product of waste tyre oil extraction machine is carbon black. The quantity of carbon black is about 30% to 35% according to tyre quality. Carbon black can be used to electric cable jacketing, black nylon bag, rubber additive, etc.
3. Steel Wire (10% to 15%)
The third product of waste tyre oil extraction machine is steel wire, the quantity of steel wire is about 10% to 15% according to tyre quality. It is very easy to sell steel wire scrape in local market.
4. Exhaust gas (About 10%)
We get about 10% pyrolytic gases during pyrolysis process. The main component of this gases are methane (CH4), so we can not condense and store this gases. We can use this gases to heat thepyrolysis reactor and we can use exceed gases for other heating application.
Waste tyre oil extraction machine final products
Project case
Over the years, Doing Group adheres to the business philosophy of “Quality First, Credit Foremost”, providing the best pre-sales and after -sales service and the most professional technical support to our customers, controlling the product quality strictly and constantly improving the machine design and production technology. Now, our products have sold well in more than 60 countries and regions around the world, winning great praise and trust of our customers all over the world!
Waste tyre oil extraction machine project case in some countries
If you need our waste tyre oil extraction machine, please tell us your processing capacity and project budget. Our professional project manager will be responsible for the specific communication with you. We sincerely look forward to cooperating with you.
