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The most important thing for a customer who wants to buy waste pyrolysis plant is whether the plant has high safety protection measures or not. As a reliable waste tyre pyrolysis plant manufacturer and supplier, what our customer worries will be what we are most concerned about.
The waste tire pyrolysis process is completed in a production line which is composed of different parts with different functions rather than a single machine or any independent equipment. When we design the technical process of our waste pyrolysis plant, we will consider the design of each part and make sure each of it can work for safety protection. And some safety devices independently developed by our engineer team have won the patent certificate.
A complete waste tire pyrolysis plant includes feeding system, pyrolysis system, cooling system, syn-gas purification system, syn-gas recycling system, flue gas scrubbing system as well as safety protection devices, so that the whole tire pyrolysis plant will comply with all health and safety, and environmental regulations in most areas of the world.
Here is a brief introduction of our waste tire pyrolysis plant for you to well know the general function of each part and what safeguards we have on our waste tyre pyrolysis plant.
| No. | Description | Phote for reference | Function |
| 1 | Waste pyrolysis system |  | The pyrolysis system is the core part of the waste tire pyrolysis plant, which is composed of reactor body, outside 360°covered insulation, reactor cooling system(after pyrolysis) as well as transmission system. Waste tire pyrolysis carris out inside the pyrolysis reactor. Our pyrolysis reactor to made strictly according to pressure vessel in order ensure the pyrolysis process going under high safety protection. |
| 2 | Cooling system |  | Adopt 4 -step cooling, each step cooling uses an independent cooling water circulation system to fully guarantee the cooling effect, and then ensure the oil yield. Among them, the oil-water separator not only plays the role of oil gas cooling, it is mainly used as the first safety device--water seal in the cooling system, to prevent the backflow of oil gas, and also to clean the carbon black powder contained in the gas in the late pyrolysis process. |
| 3 | Safety protection water seal |  | Two water seals working together to prevent the back -flow of tail gas. |
| 4 | Temporary oil storage tank |  | 3 oil tanks are used to mach the 4-step cooling system, so that the heavy oil and light oil can be stored separately, not only improving the fuel oil quality but also preventing the cooling tube jam caused by heavy oil(gas). |
| 5 | Water film flue gas dedusting system |  | 1.Three -layer perforated strainers filter the flue gas with special chemical. 2. use high-pressure hydraulic pump to press water into high pressure nozzle which atomize the water to clean the smoke from furnace. |
| 6 | Safety protection Vacuum system |  | Eliminate the remaining oil and gas in the furnace to ensure the safety of on-site production operations, which can quickly cool the reactor and improve production efficiency. |
| 7 | Feeding system |  | 50 tons of hydraulic propulsion to improve feed efficiency (two reactors can share one) With auto-feeder, our customer can do the tyre feeding when the pyrolysis reactor is still hot , which can protect workers from scald. |
| 8 | Syn-gas purification system |  | Remove hydrogen sulfide, sulfur dioxide, sulfur trioxide, nitrogen dioxide and other odorous polluting gases contained in the exhaust gas before combustion. |
| 9 | Pyrolysis carbon black discharging system |  | Side slag discharge method to lift tire carbon black and discharge it in a sealed environment. |
Besides, there are sufficient safety protection instruments like pressure gauge, temperature gauge, safety bell and safety valves, etc. Once the pressure inside the reactor exceeds the set value, the safety valves can work automatically to release the pressure.
Till now, our waste tire pyrolysis plants have been hot sale in 90+ countries and regions and work safely and stably. If you has requirements of waste tyre pyrolysis plant, just feel free to consult us for machine details and favorable quotations.
